Showing posts with label Set Up. Show all posts
Showing posts with label Set Up. Show all posts

Thursday, April 8, 2010

The Installation of the Brewery.

Greg loading up the Burner and Whirl Pool Stand.
The stand fit perfectly into the back of a standard full-sized truck. Almost like we engineered it that way.
Old Dominion Dropping of the Conicals.
Our four 60 gallon conicals arrive via freight. I think Old Dominion is my favorite trucking company. Such a great name.
Brew Stand is in Place.
Slowly but surely this place is coming together. 
Mike and Jorge working on the Kettles.
You can see more of his work on JplusE.com, the man is an artist.
1.66 Barrel Brew System.
Almost complete. We just need some Stainless Steel Tri-Clover fittings and some hoses and we will be in Business! 

Monday, January 11, 2010

TTB Brewery Approval!


We have officially been approved by the Tax and Trade Bureau (except for actually getting the piece of paper that says so - that's supposed to be here this week). After plenty of shenanigans involving the Board of Equalization, our Seller's Permit and a mistyped Social Security number, we were able to get the TTB paperwork out the door. One week later they cashed our $1,000 Collateral Bond. After that we did not hear a peep from them for a month and a half so I decided to call them. No one was in the office so I just left our IRS employer identification number and the date I sent in our paperwork. Two days later we received an email from the TTB informing us that we had to make a few minor changes to our paper, many of which they could make with our consent, but a couple that we would need to redo ourselves.


The biggest "goof" necessitated us updating the diagram of our brewery since I had labeled the "Brewing Premise" as "Wholesale Food Manufacturing" , something I had seen on other breweries' diagrams that I had found. We also had to show proof that we had registered our trade name with the county (via a newspaper ad) and we had a lease on our building ok with having a brewery there.

So my advice after sending in your TTB paperwork: Call them. I'd say call a few days after they cash your bond. I do not think it was a coincidence that they emailed me two days after I called them. I also imagine that had I waited one more month they would have not emailed me until after I called them.

After getting all of paperwork in order we were ready for the big interview. This was probably the easiest part of the entire process, it took about 35 minutes and went over a bunch of rules and regulations.

If you're interested, here are all the questions:
Verify that I am a brewery not a brewpub.
Prior business experience: related and otherwise.
When I intend on beginning operations.
Equipment: Own it, purchasing it, or taking over existing brewery.
Prior TTB Authorization, if any.
If I owned stock/ownership in any other TTB authorized operation before or now
Are there any other parties that will partake in the profits?
Have the owners ever been convicted of a felony?
Have the owners ever been convicted of a misdemeanor related to alcohol?
Have the owners lived outside the US in the past 10 years?
How much money has been spent on the business since/towards going pro (since changing from homebrewing - money spend as a homebrewer does not count as investment money)
Are there any loans involved to finance?
Any problem with filing tax returns and paying taxes as they are due?
Verification of the brewery's address.
Are there were any other facilities or locations that would store non-taxed beer?
If I was aware that the TTB could come into the space at any time during business hours.
Describe the space and its appropriateness to being a brewery (floor construction, ceiling height, etc...)
Describe the brewing equipment
Where I planned to keep taxed and untaxed beers. We decided (by them telling us) that once beer left the primary fermenter it was to be taxed, ie. once it left the Brewing Premises side of the space (see diagram above)
That we need to lock our fermenters (they are houses in temperature controlled GDMs and the doors need to be lockable)
Where did I pitch the yeast?
If I'd be charging a fee for tours, parking or tasting.
If I shared the space with any other business, e.g. docks, etc
If the building was over 50 years old or on the National Historic Register
If I planned to sell interstate
If I planned to engage into an alternating proprietorship (letting other brewers use the facility) or if I planned on engaging in alternate premises (using the space to make wine, e.g.)
If I was aware that my taxation rate was $7/bbl up to 60,000 bbls
Where would I be keeping the records and would I have a reliable recordkeeping system and would they be available for audit [ref: ttb.gov, section 27CFR, section 25, subsection U]
Brewer's Bond expires every 4 years.
If I met the local and state zoning requirements: Commercial or Residential
If I had contacted the local fire department to ensure compliance with their regulations
If I was aware that I had to register with the FDA [ref: www.fda.gov,]
That I can pay taxes and file forms online at pay.gov
That for labels I could go online [ref: http://www.ttbonline.gov/colasonline/], that the first time I would print the forms and send in, afterwards, all online and could track its progress online as well
I could sign up for automatic email updates from the TTB on the industry at www.ttb.gov
Lots of exciting information, I know, but it's pretty straight forward. So if you are ever planning on opening a brewery/brewpub I would recommend going in this order:
1. LLC or Articles of Incorporation
2. Business License
3. IRS Employer ID Number
4. Seller's Permit
5. Planning / Zoning Approval
6. Tax & Trade Bureau
7. Food and Drug Administration
8. Dept. of Alcoholic Beverage Control
9. Dept. of Environmental Health

Any other order and you'll be waiting for paperwork to get through the system like we have. Anyways, you live and you learn.


Tuesday, December 8, 2009

Cold Room Set-Up


We finally got around to putting the cold room together. We got a little side tracked after finding out that we are going to have to install two more sinks in our space. Do you think it is a coincidence that the acronym for the Department of Health is D'OH!? I find it highly suspicious. Highly.

Anyways, we have to install a floor sink, so we had about six plumbers come in last week to give us estimates on how much it is going to cost to install one and it looks like it's going to be in the $1,250 to $2,700 range. The deal with a floor sink is when serving any sort of food or beverage to citizens of San Diego we need to have an air gap between the plumbing and the sewer, that way we don't get sewage backing up back into our sinks. A little something called "Backflow Prevention."

The cold room was really easy to assemble, it was like a gigantic piece of IKEA furniture. Just needed a bit of elbow grease to lug the pieces around into the correct position and a little deductive reasoning to determine where the ceiling pieces and voilà! Instant* cold room.

Here are some semi-timelapsed photos from the build out:

























*Instant being about 4 hours + a 14 hour round trip to Phoenix.

Friday, August 21, 2009

The Equipment Is Getting Setup


We moved the equipment in on Wednesday and are working on setting it up at the moment. Lots of cleaning to do. Lots of plumbing & electrical work to be done as well. Contacted the planning department since we will need permits to change plumbing lines and add more drains. We are good to go since we are in a IL 2-1 zone.

We are in the process of acquiring some larger fermentors and brew kettles, looking at a couple different vendors: PBST Beer, Bitter Creek, Stromberg Tanks, and a few more.

It will not be too long before we can start to brew. We finished the Alcoholic Beverage Control paperwork today, and we will be setting up an appointment to meet with them next week. Now onto the TTB & DEH paperwork!